Plasma transferred Arc Cladding Process

The Plasma Transferred Arc method of welding takes advantage of the ability to control the shape and direction of the plasma plume used in all methods of electric arc welding.

The nozzle of the PTA torch is designed to channel a stream of ionized gas into a carefully controlled point. Two types of plasma torches are available, transferred and non-transferred arc, see figure 1.



The transferred arc unit which provides a smaller more focused weld pool. In this unit, a plasma arc is generated between the torch tip and the work, and a metered flow of powder, suspended in a stream of inert gas, is fed evenly into the weld pool. The intense heat of the plasma plume liquefies both the powder and the substrate and the two metals are welded to one another. The amount of material deposited is controlled by the feed rate of the powder hopper, and, as in traditional welding, a significant quantity of material may be applied in one pass.

          

ENP PROCESS

ENP is an economical method for protecting any component which cannot be protected by any
    traditional process.
Electroless Nickel (EN) deposits are used primarily to enhance the surface performance properties.
Eelectroless nickel plating produces an alloy deposit with unusual properties. in terms of Corrosion
    resistance, Electrical resistivity, Magnetic properties, Hardness, Wear esistance, Temperature
    resistance.
Uniformity of the deposits.
EN is deposited from solutions formulated with sodium hypophosphite as the reducing agent. Results in
    nickel films that are alloyed with phosphorus.
mechanical and physical properties of the EN deposits are free of micro defects including microspores,
     nodules, ductility and intrinsic stress.