Thermal Spray Overview

What is Thermal Spray?

Thermal spray is a process in which material is heated to a molten state and sprayed over the surface of another material to create a coating.


Thermal spray is a process in which material is heated to a molten state and sprayed over the surface of another material to create a coating.

Features of thermal spray

hvof tungsten carbide and chrome carbide coatingsWide Materials Choice
Metals , Alloy blends, carbides, ceramics..
Uniform Coating Thickness - 0.02 to few mm
Selective coating capability by masking
In situ coating capability - paper /power
Coatings with high performance: 60Rb-72Rc
No metallurgical change in Base material

Benefits of Thermal Spraying

Low Capital Investment - Compared to a plating and vacuum installation.
Competitive Application Costs – Selective coating allows cost control
When parts are large enough and the coating performance requirement is high, thermal spraying
    becomes very cost competitive.
Environmental: Most importantly the effluent treatment plant is not required. All required is a good dust
    collector.